Grinding Media - Cast

HIGH CHROME CAST GRINDING MEDIA - BALLS & CYLPEBS & BALLPEBS & MINIBALLS

FTRsteel is cooperating with the world's biggest Hi Cr cast grinding media manufacturer. Our company keeps significant amount of stock in Turkey in order to ship in a very short time to domestic and export markets. These kind of high chrome balls/grinding media are mainly and extensively used in Cement and Mining industries as well as mineral and additive grinding processes. The cast high chrome grinding media for Cement or Mining applications are in the range of 5% to 32% Cr content that are defined according to grinding process operating parameters and customer expectations.

CEMENT INDUSTRY 

 

 

BALLS : 
FTRsteel ONEmax class high chrome balls are especially suitable to be used in the first chambers of raw meal and cement grinding ball mills.  ONEmax balls have 16-18% Cr or specifically treated version having 9-11% Cr content. The diameters for first chamber use are 50 - 90 mm.

FTRsteel TWOmax class high chrome balls are similarly proper to charge in to the second chambers of raw meal and cement grinding ball mills.  The TWOmax balls contains 10-12% Cr. The diameters for  second chamber use are 17 - 50 mm.



CYLPEBS & BALLPEBS :
FTRsteel cylpebs
and ballpebs are supplied in the following dimensions;
Cylpebs : 35x35mm, 25x30mm x 25x25mm, 22x28mm, 22x28mm, 22x22mm, 19x19mm and 16x16mm
Ballpebs : 13x16mm, 19x24mm
Please get in touch with us for other dimensions.
Material quality is defined according to customer requirement, then produced.

MINBALLS :
FTRsteel miniballs small diameter grinding balls are unique for special applications in the cement industry. These balls are supplied by FTRsteel in a short time.
General diameters are Ø12mm, Ø10mm, Ø9mm, Ø8mm, Ø7mm and Ø6mm.
Please get in touch with us for other diameters.
Material quality is defined according to customer requirement, then produced.

General specifications - high chrome balls and other grinding media  :
►Lesser ball/grinding media wear per ton of ground material,
►Due to homogenious hardness from surface to center and martentisic structure, better griding efficiency in the process is achieved,
►Delivery from stock or short delivery times for most of the diameters and dimensions.

 
MINING INDUSTRY
FTRsteel provides a wide range of cast chrome grinding media for mining applications. These cast grinding media offer 5% to 32% Cr content according to grinding process and customer expectations in mining industry. However the chrome content is not an adequate criteria to choose the right grinding media, therefore the process has to be studied on the basis of ore analysis, the dynamics of the grinding process and customer expectations in order to reach optimal solution enabling all parameters are balanced. For this reason, FTRsteel expert engineers and consultants are available to select the right alloy, calculating the filling degree and grinding media gradiation together with the customers' active participations.
FTRsteel cast chrome balls/grinding media for mining industry aim maximal process efficiency as well as minimum or optimal wear rates of the balls per ton of ore-ground. Our team experts are ready to determine the correct grinding media material and its internal structure qualities according mainly to the process actual requirements and customer expecttions.